Sunday 29 April 2012

Holdman Coro Star

I decided that we needed a large star to hang on our gable, so I adapted a star the Holdman family used on their display. Rather than use lights to outline the star, I constructed it from Coro instead and backlit it. The star consists of two stars - a larger tall star in the background with a smaller star in the foreground.

First, I enlarged an image of the star and printed it to span a number of A4 sheets (in portrait orientation - 6 high by 4 sheets wide).

Next, I cut out the Coro shape and marked the star's outline onto the coro cutout. I then glued vertical "walls" along the outline to form individual light boxes for each section of the star. The height of the walls is approx 80mm. The outside surfaces of the star were painted black.

The picture below shows the almost finished star.


Within each section a number of RGB LED modules were glued (depending on the section, the number ranged from 2 (left and right sections) to 11 (middle star section).





The LED modules in the sections which form the tall "background" star are connected in parallel so they can all be triggered by a single source. The middle star is a separate source and can be switched independently of the background star. Since they are RGB modules, a total of 6 channels is required on a controller. My controllers are semi-centralised so there are no onboard controllers on the star.






To diffuse the light, a coro "lid" was formed and will be glued onto the star. It turns out that the 80mm height of the "walls" was a little too high and resulted in the light being too dim. I had to position each of the LED modules on small coro "blocks" (each 10mm high) to get a better effect.


The finished product is below.



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